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Bad training means pilots can overuse the rudder in a crisis

AIRLINE pilots risk destroying their aircraft through heavy-handed use of the
plane鈥檚 rudder, a safety watchdog is warning. Poor training means most pilots
are unaware of the danger鈥攚hich could affect the action they take during a
hijacking.

The warning comes from the US National Transportation Safety Board (NTSB),
which is midway through its investigation into the fatal crash last November of
an Airbus A300 which smashed into houses in the Queens district of New York
shortly after take-off. Investigators believe the plane broke up after flying
through turbulence from a jumbo jet that took off ahead of it. The Airbus lost
its tail fin and rudder in mid-air, causing the aircraft to disintegrate.

As one part of its ongoing investigation, the NTSB has been trying to find
out what could cause a tail fin and its rudder鈥攁 large, hinged slat
forming the rear of the tail fin鈥攖o shear off. This has never happened in
any previous air accident.

The Airbus鈥檚 flight recorder shows that its rudder performed several large
side-to-side swings, after the plane encountered the second of two bouts of
turbulence. Although the NTSB doesn鈥檛 yet know if the rudder movements caused
the tail fin鈥檚 failure鈥攐r even if the pilots caused the rudder
movement鈥攊nvestigators are looking into the theory that the pilots may
have used the rudder pedals too vigorously to cope with the turbulence.

Worryingly, the NTSB has discovered that many pilots don鈥檛 realise that
excessive use of the rudder can damage a plane. They appear to believe that a
device called a rudder limiter, which stops a full swing of the rudder to one
side at high speed, also protects the plane against full side-to-side rudder
swings. But it does not do that.

Nor do aircraft makers test the effect of extreme flip-flopping movements of
the rudder when a plane is certified safe to fly. Yet pilots are not taught this
in training, says NTSB chairman Marion Blakey. 鈥淐ertain rudder inputs by pilots
could cause a catastrophic failure of an airliner鈥檚 vertical tail fin,鈥 she
says. In addition, the NTSB says pilots need to be made aware that at high
speeds, full rudder deflections can be achieved with smaller, lighter rudder
pedal movements.

The NTSB鈥檚 findings apply to all makes of commercial airplane. It has called
on the US Federal Aviation Administration, which regulates the airlines, to
order pilot retraining on rudder safety issues. FAA spokesman Les Dorr says the
organisation is likely to respond quickly.

The French Accident Investigation Bureau (BEA) agrees with the NTSB and is
making similar recommendations, while Britain鈥檚 Civil Aviation Authority is
鈥渓ooking closely鈥 at the issue. Carolyn Evans, technical secretary of the
British Airline Pilots Association, says that while pilots are trained to
understand the load forces on aircraft, 鈥渢he profile of this particular area of
training may need to be raised鈥.

The NTSB鈥檚 new advice may also affect what pilots do to prevent hijackers
taking over their plane. Since 11 September, they have been advised to use
extreme aircraft manoeuvres to knock hijackers off their feet. But if heavy
rudder use risks damaging the aircraft, they鈥檒l have to think again. The FAA
says pilots shouldn鈥檛 attempt any extreme manoeuvre that isn鈥檛 in a plane鈥檚
flight manual.

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